Flame Retardant Masterbatches In India

Flame Retardant Masterbatches Suppliers And Exporters In Mumbai

Key Highlights

  • Halogenated & Non-Halogenated Flame Retardant Masterbatches based on the base polymer and flammability rating desired
  • Carefully customised formulations after evaluating mechanical properties, effect of different additives, surface blooming, water removal etc.
  • Free flowing pellets to be added directly at the time of processing
  • Cost effective solutions

Polymers are macromolecules which are fundamentally made from Carbon and Hydrogen atoms, making them highly flammable. These materials have become ubiquitous and are now being utilised in more applications than ever before. Applications extend to areas where there might be chances of exposure to fire. It is in this scenario that we need to protect the plastics from burning. Flame retardant properties can be achieved with the help of different types of additives.

Different types of Flame Retardants:

  • Halogenated Flame Retardants - These are the most common and effective types of FRs. These work by scavenging free radicals and replacing them with halide radicals (Chlorine, Bromine etc.). These halide radicals interfere with the burning process and inhibit the reaction.
  • Mineral Based Non-Halogenated Flame Retardants - Magnesium and Aluminum based oxides/hydroxides are the most abundantly used mineral FRs. These work by releasing water and inert gases upon decomposition, which help choke the reaction
  • Phosphorous Based Intumescent Agents - Phosphorous based FRs are reasonably efficient and hence prove to be good alternatives to Halogenated FRs. These function by forming a char layer around the polymer and protecting it from burning
Testing Standard Rating Methodology
UL94 5VA This is the most stringent flammability rating. Burning should stop within 60 s of multiple flame applications, specimen burning through is not permitted
UL94 5VB Burning should stop within 60 s of multiple flame applications; specimen burning though is permitted
UL94 V-0 Vertical burning should stop within 10 s after flame applications; no dripping flame particles permitted
UL94 V-1 Vertical burning should stop within 60 s after flame applications; no dripping flame particles permitted
UL94 V-2 Vertical burning should stop within 60 s after flame applications; dripping flame particles permitted
UL94 H-B Horizontal burning on 3-mm sample at, 76 mm/min for 127 mm length
Glow wire flammability index (IEC 60695-2-12) Temperature Sample specimen is held against a heated wire to determine the temperature at which the material shows no flame or glowing 30 s after the wire has been removed
Glow wire ignition temperature (IEC 60695- 2-13) Temperature Sample specimen is held against a heated wire to determine the temperature at which the sample does not ignite within 30 s of exposure
FMVSS 302 Pass/fail Sample specimen (held horizontally) is exposed to gas flame in a closed test chamber; The rate of burning and the distance burnt are measured
DIN 4102-1 B2 Sample specimen (held vertically) is exposed to gas flame inside test chamber; flame propagation and dripping flame particles are recorded

A lot of factors such as mechanical properties, reaction between ingredients, water removal, processing/compounding temperatures, melt strength etc. need to be carefully considered before formulating a Flame Retardant compound. You can leave all the formulation worries to us and focus on your application. We are suppliers/manufacturers/exporters of high quality halogenated and non-halogenated Flame Retardant compounds and masterbatches in India and abroad. Contact us to collaborate with you on your project today.

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